Prefabricated Bathroom
Description
Technical Parameters
Corporate Strategy
We are committed to combining iconic design with cutting-edge technology and maximum comfort. Our products are sold nationwide and meet global standards.
Company Mission
FUDELAI embraces modern enterprise management and follows an independent and innovative approach. We provide customers with eco-friendly, high-quality, affordable, and comfortable products.
The Company's Philosophy
FUDELAI is a world-class supplier specializing in custom integrated bathroom solutions and accessories. We support our customers through every stage, from research and development to full-scale production.
Our Factory
FUDELAI boasts over 15 years of experience and operates in a factory space of 10,000㎡. We achieve an annual production of 25,000 units. Our factory is government-approved and staffed with professional R&D engineers. We maintain strict quality control to ensure the highest standards.
A prefabricated bathroom is a complete unit that is manufactured offsite, typically in a factory, and then transported to the building site for installation. The unit includes all the necessary components, such as walls, floors, ceiling, fixtures, plumbing, and electrical systems.
A complete bathroom set is designed to complement each other, ensuring a cohesive and elegant look in your bathroom. It offers a high level of coordination in design, style, and color, giving you a refreshing and radiant bathroom.
Integrated Bathroom Units: Redefining Your Showering Experience Integrated Bathroom Units are self-contained units that have all the necessary fixtures required for a complete bathroom. They are pre-fabricated and come as a single unit that includes everything from the shower, toilet, sink, and storage space.
A best prefab bathroom, also known as a modular or industrialized bathroom, is a bathroom unit that's preassembled in a factory or workshop and then transported to the installation site for finishing.
Our self-contained portable bathroom is simple to move to your preferred location and quickly set up. With no need for electricity or plumbing, our portable bathroom gives you the comfort and hygienic qualities of a regular bathroom-perfect for any outdoor event, wedding, festival, or camping trip. Shower rooms can provide a closed environment to reduce the risk of slipping and falling.
There's no better way to unwind from the stresses of daily life than to take a luxurious shower in your very own bathroom shower room. Our shower rooms are ideal for individuals who wish to experience the advantages of a spa treatment in the comfort of their own home because they were created with your utmost comfort in mind.
A corner shower cubicle is a space-saving shower design that involves creating a triangular shower area in the corner of a bathroom. The installation process involves attaching the shower panels to the walls and enclosing the space with doors. This design provides a stylish and modern shower design that is both practical and space-efficient. Corner Shower Cubicle refers to breaking the traditional single concept of bathroom product development, emphasizing integrated design of bathroom space, and then centralizing the production of bathroom products, making the spatial layout more scientific and practical, more beautiful and coordinated. In winter, using a Portable Shower Enclosure can also provide insulation. Water vapor gathers in a small space, preventing heat from quickly dissipating and making people feel very warm. If the bathroom is large and there is no shower room, even with heating, it often feels very cold.
Complete Modular Bathrooms are created in controlled conditions, and can be sized, designed, and accessorized to match architectural plans. Complete Modular Bathrooms are a popular choice in the construction industry and can offer several advantages over traditional bathroom installations, including: efficiency, flexibility, sustainability, and cost-effectiveness.
A integrated bathroom pod is a prefabricated, self-contained bathroom unit that's manufactured in a factory and delivered to a site for installation. Integrated bathroom pods are fully plumbed and fitted with bathroom fixtures like toilets and showers. They are commonly used in the construction of hotels, apartment buildings, and residential housing.
What is Prefabricated Bathroom
As offsite construction continues to grow more popular, Prefabricated Bathroom are becoming an excellent option for multifamily developers, and it's a perfect choice for homes. These modular bathrooms are often used in large-scale and small building projects due to their convenience and cost savings. A prefabricated bathroom is built offsite, which allows it to be delivered to the job site ready for installation. A modular bathroom is already fitted with fixtures and all MEP hookups, which significantly increases efficiency for the entire job site.
Reduced Lead Times: Prefabricated bathrooms can be produced and assembled quickly in a factory setting. This efficiency results in shorter lead times compared to traditional on-site construction.
Price Variation: Since modular bathrooms are manufactured and assembled in a controlled environment, prices are more tightly controlled, leading to more predictable costs.
Reduced Investment Risk: Shorter lead times and better control over pricing mean lower initial investments and improved efficiency in project planning.
High Quality Standards: Modular prefabricated bathrooms are produced in a controlled environment and are subject to strict quality control. This ensures compliance with construction standards and guarantees that the bathrooms are safe and durable.
Reduced Labor and Risk On-Site: Prefabricated bathroom companies employ a skilled workforce who are experts with the products. This results in fewer on-site staff, reducing the potential for accidents.
Reduction of Stockpiles and Waste On-Site: Industrialized construction generates less waste on the building site and makes more efficient use of materials, making it a more sustainable approach.
Reduced Shrinkage and Repairs On-Site: Production on an assembly line minimizes waste, breakage, and shrinkage. Additionally, because components arrive on-site fully finished, they are easier to inspect.
No Scaffolding Required: Prefabricated modular bathrooms are transported on supports designed for their weight and dimensions. Once on-site, they can be quickly and easily positioned using cranes or forklifts, and then moved to the desired location with hand pallet trucks.
Where Can Prefabricated and Portable Bathrooms Be Used?
Prefabricated bathrooms can be used in a wide range of settings and construction projects. Their versatility and benefits make them suitable for various applications, including:
Residential Construction:
●Home extensions.
●Container homes.
●Sheds.
Commercial and Institutional Buildings:
●Hotels and motels.
●Student housing.
●Senior living facilities.
●Office and industrial buildings.
●Retail stores and shopping centers.
Hospitality and Tourism:
●Resorts and vacation properties.
●Campgrounds and recreational facilities.
●Airbnb accommodations.
Industrial and Remote Sites:
●Remote construction sites.
●Mining camps.
●Military bases and installations.
Event and Temporary Structures:
●Event venues (e.g., stadiums, convention centers).
●Temporary housing for disaster relief.
●Construction site offices and facilities.
Renovation Projects:
●Renovations of existing buildings, where replacing or upgrading bathrooms is required.
Sustainable and Green Building Projects:
●Eco-friendly and sustainable construction projects, where prefabricated bathrooms can incorporate energy-efficient fixtures and sustainable materials.
Emergency and Temporary Housing:
●Temporary housing solutions in response to natural disasters, refugee camps, or emergency situations.
A prefab bathroom is produced through a three-stage process: production, delivery, and final setup. Before discussing these stages, let's first define modular bathrooms.
A modular bathroom is a pre-assembled unit manufactured off-site. Instead of being built on-site, these units are created in a factory setting. These pods feature cost-effective and innovative designs, making them popular among clients.
A manufacturer can deliver and install the modular bathroom unit in any building or premises. These units are fully functional and operational, equipped with all the essential fixtures for a standard bathroom. This includes toilets, sinks, showers, plumbing, and waterproofing. In some cases, a bathtub may also be included.
Here's how these units are made:
Production
An all-in-one bathroom unit is custom-designed to meet the needs and preferences of each client. The manufacturer and client will discuss the design and specifications in a meeting. Once the design is finalized, the production process begins. Assembling the different parts of the pod typically follows this order:
1.Frames
2.Panels
3.Walls, floor, and roof
4.Fixtures and fittings such as showers or bathtubs, toilets, lights, mirrors, cabinets, and basins
5.Plumbing and electrical components
After assembly, the pods undergo pressure and electrical testing to ensure there are no leaks and that all parts are functioning correctly.
Delivery
Following production and testing, the pods are prepared for delivery. The manufacturer seals and packs the pod to prevent damage during transportation. Large trucks are used for delivery, and cranes are required for bathrooms located on second floors or higher. These tools help place the prefabricated bathroom into its final position with minimal hassle.
Final Setup
The final step involves setting up and connecting the bathroom unit. Once the unit is in place, water and power services are connected. This process reduces the build time and labor required compared to traditional bathrooms. After connecting the electrical and plumbing systems, the homeowner can test the bathroom unit to ensure it is functional. Once confirmed, cleaning is carried out.
Prefab bathrooms offer significant benefits, including helping to manage the rising material costs associated with traditional bathrooms. They also save time. On average, a modular bathroom company can build a unit in 5-10 business days. However, this timeframe can vary depending on the design and manufacturer. Some units may be completed in as short as three days, while others could take several weeks. This does not include the on-site installation of the prefab bathroom.
The delivery timeline also depends on the number of units ordered. For bulk orders, such as 100-200 bathroom pods (or more), typically required for hotels, malls, and other public spaces, delivery can take several months. For orders exceeding 200 modular bathrooms, the timeline may extend to at least 2-3 months.
Approximately 80% of the construction and quality control occurs in the factory before the delivery date, showcasing the time efficiency of these units. Prefab bathrooms generally require only one or two people for on-site installation, compared to at least five for traditional bathrooms. Installation of an all-in-one bathroom typically takes around two hours or more on-site, as there are fewer external factors that can cause delays. In contrast, traditional bathroom installations may take at least five days and are susceptible to delays due to weather conditions and other disruptions.
Prefabricated Bathroom Unit (PBU) Acceptance Framework
The PBU acceptance framework consists of the following steps:
Acceptance by Building Innovation Panel (BIP)
●Check for Performance Requirements: PBU suppliers and manufacturers intending to supply their PBU systems to development sites must first ensure that their PBU system meets the performance requirements outlined in the prevailing Code of Practice on Buildability.
●Submit Application for Evaluation to Building Innovation Panel (BIP): Applicants should submit the completed application form and supporting documents to the Building Innovation Panel. The secretariat will seek comments from regulatory authorities and, if necessary, arrange a presentation session. Applicants must follow up to address all comments from the agencies.
●In-Principle Acceptance: If accepted, relevant letters of In-Principle Acceptance (IPA) will be issued to the PBU supplier/manufacturer.
●Listing on BCA's Website: The list of PBU systems with In-Principle Acceptance can be viewed on the BCA's website.
Accreditation by PBU Manufacturer Accreditation Scheme (MAS)
In addition, production facilities for PBU systems must be accredited under the following schemes:
●Precaster's Accreditation Scheme for PBU shell production.
●PBU Manufacturer Accreditation Scheme for fitting out works.
How Are Prefabricated Bathrooms Delivered and Installed on Site?
Prefabricated bathrooms are becoming an increasingly popular solution in the construction industry. Their functionality and time-saving benefits make them an ideal alternative to traditional construction methods. The introduction of prefabricated bathroom modules to a construction site requires precise coordination and adherence to detailed procedures.
Delivery of Bathroom Modules to the Construction Site
The modules are transported by tractor-trailer trucks with trailers measuring 13.6 x 2.46 meters. This size allows for the transport of different types of bathrooms intended for various floors of the building. Before shipping, the modules are carefully packed and secured to prevent damage during transport.
Procedure for Receiving and Inspecting the Condition of Modules
Upon arrival at the construction site, the driver opens the trailer and exposes the roof, allowing the recipient to inspect the condition of the modules. Before signing the delivery documents, the recipient must carefully examine the modules for any external damage that may have occurred during transport. If any defects are found, they should be reported immediately to avoid issues during installation. The recipient should only sign the delivery documents after confirming that the modules are intact. This step is crucial, as signing the documents confirms the absence of external damage, which is important in case of any future complaints.
Methods of Handling Prefabricated Modules
Lifting and moving prefabricated bathroom modules require specialized equipment and precision. Each module is equipped with lifting points, usually located on top. Standard lifting methods include the use of hooks and chain slings, adjusted to the module's dimensions and weight. For larger modules, a crosshead is recommended to maintain a right angle of the slings relative to the application point, minimizing the risk of damage. Alternatively, modules can be lifted using a carrier cage or telehandler, which also ensures safe handling.
Preparation of the Temporary Unloading Site
Once the modules are transported to the construction site, a temporary unloading site should be designated. This site could be the room where the module will be ultimately assembled, a place on the floor for distribution to individual rooms, or a platform for further transport. It is essential that the distribution route is free of spatial constraints that could impede the module's movement. Moving a module to a temporary location must be done carefully to avoid damage.
Safe Transportation of Modules
Transporting prefabricated bathrooms within a building requires special care. Modules must be moved in a controlled manner, avoiding sudden movements and jerks that could cause damage. Each stage of transportation should be meticulously planned and executed in accordance with safety standards to protect both the modules and the workers.
Our Factory
FUDELAI has more than 15 years of experience and specializes in the design and manufacture of shower enclosures, shower rooms, shower doors, shower screens, and other bathroom products. FUDELAI integrates technology, production, and sales. We have the largest and most efficient production machines, complemented by a hardworking team with 15 years of experience.
FAQ
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Product parameter:
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More information |
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Delivery |
10-15days |
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Customization |
Support customer customization of sizes |
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Payment |
T/T , Western Union , Paypal |
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Place of shipment |
China |
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Main parameters |
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Size |
1020*1220*2310mm |
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Inner height |
2000mm |
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Gross weight |
About 243kg |
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Packing volume |
About 1.23m³ |
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Body |
5mm grade tempered glass+ explosion proof film |
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Back board |
5mm grade tempered glass+ explosion proof film |
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Frame |
Aviation aluminum alloy |
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Tray |
Integrated PVC leakage proof tray + ceramic tiles |
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Roof |
Bamboo-wood fiberboard |
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Door |
Push-and-pull door |
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Water-entering pipe |
PPR |
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Sewage pipe |
PVC |
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Floor drain |
Odor and blockage prevention |
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